INJECTION MOLDING SIMULATION & PROCESS OPTIMIZATION
Get the mold right before
you cut steel.
We simulate and optimize your molding process before steel is cut or the line is stopped, so you reach a stable process faster, with less scrap and fewer tool changes.
RESULTS IN 48 H TO 2 WEEKS
Standard, Express or Express Plus: you choose the speed
your launch needs.
FEWER TRIALS, LESS SCRAP
Short shots, weld lines and sink marks show up on screen,
not on the press.
FEWER STEEL CORRECTIONS
Gate, runner and cooling right the first time, so T1 is close
to the final tool.
Our simulation is fully connected to your process on your machine.
We consider your settings, your limits and your shop floor, not just the part.
ELSEWHERE
The part fills in the simulation.
WITH MPS
The part fills on your machine. We check the injection pressure your press can really deliver. If the part needs 300 MPa and the machine gives 100 MPa, you know it before the tool is built.
ELSEWHERE
No flash in the simulation.
WITH MPS
The clamp force you really need, with the margin of a real production process, not just the number on the screen.
ELSEWHERE
Results on a screen.
WITH MPS
Settings for your press. We set up every analysis with the real process in mind and turn the results into machine settings you can use.
ELSEWHERE
Software skills.
WITH MPS
Years of experience in simulation and on the shop floor, in one team.
Your analysis, delivered fast.
2 weeks
STANDARD
Full analysis and report for planned tools.
1 week
EXPRESS
When the tool kickoff can’t wait.
48 hours
EXPRESS PLUS
For urgent decisions and problems on a running tool.
What you get
Six benefits you feel on the shop floor.
1. TIME
Analysis in 2 weeks, 1 week or 48 hours, and fewer trial shots on the way to a stable process.
2. PROCESS PERFORMANCE
A wider, safer process window, a shorter cycle where the part allows it, and the right machine for the job.
3. OUTPUT
More good parts per hour, less downtime for corrections and a calmer launch.
4. LESS SCRAP
Short shots, weld lines and sinks found early. Stable filling and packing, fewer rejected lots.
5. BETTER QUALITY
Less warpage, better dimensions and fewer surprises at your customer, documented in a clear report.
6. FEWER TOOL CHANGES
Gate, runner and cooling right the first time. Fewer steel corrections after T1, lower tooling risk.
Services
Four ways we help, each with a clear scope and a fixed delivery time.
MOLD CHECK
Review of part and tool design before steel is cut. Fixed price, fast answer.
PROCESS WINDOW STUDY
Stable settings with margin, so the process holds shift after shift, with less scrap.
WARPAGE & QUALITY
Predict and reduce warpage and dimensional problems before they reach your customer.
TROUBLESHOOTING
A running tool makes bad parts? We find the root cause and show the fix.
How we work
Low risk and a clear process, from first call to report.
01 CALL
20 minutes on your part, your problem and your timeline.
02 NDA
We sign an NDA before any data changes hands.
03 YOUR DATA
CAD (STEP), material, machine and, for running tools, the current settings.
04 ANALYSIS
Filling, packing, cooling and warpage, with clear Go/No-Go answers.
05 REPORT & REVIEW
A plain-language report and a call to walk through the fixes.
What simulation delivers
Published results from other molders and toolmakers. Examples, not guarantees. Our own pilot results follow soon.
−55 %
cycle time in a published case (40 s to 18 s)
−40 %
warpage in a published case (−40 to −45 %)
8 → 2
mold trials in a published case, total cost −52 %
Have a part that’s giving you trouble?
Book a 20-minute call or send us a part for a quick check. NDA on request.