SERVICES
Four ways to a better part and a stable process.
Every offer has a clear scope and a fixed delivery time: Standard (2 weeks), Express (1 week) or Express Plus (48 hours).
Mold Check
FIXED PRICE
THE PROBLEM
Part and tool design are set, steel is about to be cut, and nobody is sure the part will fill, pack and stay flat.
THE RESULT
A clear Go/No-Go on part and tool design, with the risks and the changes that fix them, before steel is cut.
SCOPE
Filling and packing of your part and gate concept: short shots, weld lines, air traps, sinks and pressure demand. Machine fit: clamp force and injection pressure.
DELIVERY
Standard: 2 weeks
Express: 1 week
Express Plus: 48 hours
Process Window Study
THE PROBLEM
The process runs on a good day. Small changes in material or machine bring scrap and adjustments.
THE RESULT
Settings with margin: a wider, safer process window, a shorter cycle where the part allows it, and less scrap.
SCOPE
Melt and mold temperature, injection speed, pressure and packing. Recommended start settings and limits, plus cycle time potential.
DELIVERY
Standard: 2 weeks
Express: 1 week
Express Plus: 48 hours
Warpage and Quality Optimization
THE PROBLEM
Parts warp or miss dimensions, and the cause is unclear: material, cooling, gate or process.
THE RESULT
Less warpage, better dimensions and fewer surprises at your customer, with every decision documented.
SCOPE
Shrinkage and warpage analysis. Cooling, gate and process options compared side by side, with a clear recommendation.
DELIVERY
Standard: 2 weeks
Express: 1 week
Express Plus: 48 hours
Troubleshooting for Running Tools
THE PROBLEM
A tool is in production and makes bad parts: short shots, sinks, warpage, flash or long cycles.
THE RESULT
The root cause and a fix you can test on the press, with fewer trial-and-error loops.
SCOPE
Your current settings, defect photos and part data. Simulation of the actual state and ranked fixes for the process and, if needed, the tool.
DELIVERY
Standard: 2 weeks
Express: 1 week
Express Plus: 48 hours
Not sure which one fits?
Tell us about your part in a 20-minute call. We’ll recommend the right scope.